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Custom Vinyl Boxes

Quality vinyl boxes, also called PVC boxes or clear two-piece boxes, are a Brimar specialty. Vinyl boxes provide an elegant package for the product that sells itself. Since Brimar is a custom PVC manufacturer, we can manufacture your boxes to fit your product perfectly.

INTRODUCTION

Vinyl boxes are considered a high-end product with an affordable price. One type of PVC box Brimar manufactures is a clear vinyl top and bottom. With a non-collapsible, clear bottom and clear cover, they are designed to allow your product to do all of your selling for you. Votive candles and sets of greeting cards are commonly packaged in all-clear, vinyl boxes.

The other type of PVC box that Brimar manufactures is a paper wrapped, chipboard bottom that is closed with a vinyl lid. This style is stronger and offers more graphic area on the bottom. Sets of greeting cards, molded chocolates, and sets of soap are commonly packaged in chipboard bottom and vinyl lid boxes.

PVC boxes are made by specialized equipment that converts a sheet of vinyl into a tray. The vinyl is most often clear, but on large orders, we can make vinyl boxes out of frosted or tinted vinyl. You can even foil stamp your logo directly on your box. Your options are nearly endless, so ask your Brimar representative to explain all the options available. We will help you create the unique PVC box that will help your product sell better than you ever thought possible.

BENEFITS

Vinyl boxes are high quality and labor friendly packages that require no tooling to manufacture. From crystal glassware to delicate candies, almost any product can be safely packaged in these boxes.

Many Brimar customers choose our vinyl boxes because of their quality. Your customer will consciously transfer the high quality of a PVC box to your product, adding value and ensuring your customers that they are buying quality. Mostly, these boxes are meant to protect and display your product like no other style of packaging can.

Because vinyl boxes ship to you already assembled, you will save the labor cost associated with other styles of packages because NO assembly is required. However, our boxes can take up valuable warehouse space. That's why we offer custom stocking programs to take the burden out of your warehouse.

Lastly, there is no tooling required to manufacture vinyl boxes. No tooling costs make PVC boxes ideal for small volume orders. If you are test marketing your product and don't want to pay hundreds or even thousands of dollars for the cutting dies required to make other styles of custom packaging, then vinyl boxes are the perfect solution. No tooling also equals flexibility. Changing the size of your box on a re-run will not require additional tooling costs.

GRAPHICS

Graphics are a great touch that can add professionalism to your vinyl box. Add a look of distinction to your vinyl box with foil stamping. You can achieve a brilliance that cannot be duplicated with ink. A wide spectrum of matte, gloss, metallic, or holographic foils are available.

Adding foil stamping will increase your product's value, communicate product information, establish brand recognition, convey marketing messages, and separate your product from your competitors'. Why settle for a plain "box", when foil stamping can be added for a minimal charge to create a great "package"!

SIZE LIMITATIONS

Whether your product is a small business card, or a large apparel item, or anything in between, Brimar's machinery can handle the job. Your PVC box can range from about 2-1/2"L x 1-1/2"W x ½"D -to- 16"L x 11"W x 3"D.
 
 
 
 
 
 
 

QUANTITY LIMITATIONS

Your order is neither too small nor too large for Brimar. When ordering vinyl boxes, many factors will determine your order quantity. Space issues may be a determining factor. Your PVC box's unit cost may drive you to a particular quantity. Perhaps you want to order a small amount to test the market on a new candy product. Maybe you need to place a large order for a leather product that has national distribution.

At Brimar, we operate several types of equipment. Some lend themselves to run smaller volume boxes by having fast set-up times and slower run speeds. Others are built for speed and large quantities of vinyl boxes.

Many of our competitors have stringent volume minimums. At Brimar, we will gladly make your small runs in hopes that you grow and allow us to run your larger volume PVC boxes in the future. Typically, we will set machines to run boxes when the volume exceeds 250 boxes. Less than 250 boxes are made by hand.

Some of our competitors can't handle the largest vinyl box orders because they may only own a few pieces of equipment. At Brimar, we have multiple lines of machinery so we can also handle the big orders. Whatever the volume, Brimar can deliver.

MATERIALS

PVC vinyl is the base substrate we use to manufacturer your vinyl boxes. We do not use acetate, as it yellows and becomes brittle over time. The vinyl is most often clear, but on large orders, we can make vinyl boxes out of frosted or tinted vinyl. Thicknesses available are .007" and .010". Ask your Brimar representative what thickness will work best for your box. Knowing the weight of your product and how it will be packed in your box will help determine the thickness of the vinyl used.

DESIGN

Designing vinyl boxes is a Brimar specialty. Since we are a custom manufacturer of PVC boxes, we are highly trained in the structural design of our products. Whether you're an ad agency with your own design staff or an inventor with little packaging knowledge, Brimar will help you decide which box options best suit your needs.

Your corporate image and sales demographics, along with your sales outlets and your shipping methods are a few factors Brimar's highly trained staff will use to design your vinyl box. Too often PVC boxes are treated as merely a box to move your product from point A to point B. When we design your PVC box, our staff is trained to view your boxes as a tool to increase your sales and profitability.

Many times, custom samples need to be produced to ensure that you are comfortable with what you are buying. Will the box being quoted be strong enough? Will the box be large enough to hold your product, yet small enough to fit on the retailer's shelf? These are a few questions that can easily be answered by creating a custom-made vinyl box sample. Most of the time, custom samples are free. Occasionally, there will be a charge associated with a custom vinyl box sample.

Perhaps an existing sample of a box from our sample department will suffice. Existing box samples will be sent out free of charge by UPS or FedEx Ground service.

WAREHOUSING

Vinyl boxes ship assembled. However, your limited warehouse space shouldn't make you settle for other, inferior styles of boxes. Store your top quality boxes at Brimar. Take advantage of quantity discounts, special financing, finished goods insurance, and inventory control by allowing Brimar to store your boxes and release all or part of your boxes only when you need them.

Since vinyl boxes ship already assembled, you'll save the countless labor hours associated with other products that ship to you flat.

Before you place your order, our salespeople can tell you exactly how your vinyl boxes will be packed. Knowing how many cartons or pallets your boxes consists of is essential when determining if your warehouse space will fill beyond your expectations. If space is an issue, then you can store your boxes at Brimar.

STOCK VINYL BOXES

Brimar is a custom manufacturer of vinyl boxes. We do not carry any stock items. Our PVC boxes are so competitively priced, that often times, we can compete against stock boxes. Our lead-times are ranked among the best in the industry. Lead-times vary depending on our production schedules, but vinyl boxes usually take 3-4 weeks to manufacture. If you need a small volume of boxes and cannot find exactly what you need as a stock item, then please allow Brimar to prepare a quotation for a custom box solution.

UNIT COSTS AND VINYL BOXES

With plenty of warehouse space available at Brimar, you may want to order more vinyl boxes than you originally requested us to quote. When your order volume increases, your unit cost decreases dramatically. Lower your PVC box cost by ordering more boxes on a "blanket order". You can then have partial shipments sent to you over a period of time, while Brimar stores the remaining balance in our warehouse.

Vinyl boxes are considered a high-end product with an affordable price. Your options are nearly endless, so ask your Brimar representative to explain all the options available. We will help you create the unique vinyl box that will help your product sell better than you ever thought possible.

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